Processor of Metal Cutting

EXCERPT FROM OVERVIEW OF OCCUPATIONAL STANDARD

PROCESSOR OF METAL CUTTING

STANDARD ZANIMANJA (OCCUPATIONAL STANDARD)

1. OSNOVNE KARAKTERISTIKE (BASIC CHARACTERISTICS)

1.1 Naziv zanimanja(Name of the occupation)

Obrađivač metala rezanjem (Processor of metal cutting)

1.2 Šifra zanimanja (Code of the occupation)

7212

1.3 Struka (Occupation family)

Mechanical engineering and metal processing

1.4 Međunarodna kvalifikacija (International classification)

7212

1.5 NIVO POTREBNIH KVALIFIKACIJA (Level of required classification)

3

2. KLJUČNI POSLOVI TE POTREBNA ZNANJA, VJEŠTINE I KOMPETENCIJE (KEY TASKS AND REQUIRED KNOWLEDGE, SKILLS AND COMPETENCE)

2.1 OPIS ZANIMANJA (description of the occupation)

Metal cutter (tool maker, turner, glider and grinder) for cutting and shaping, turning, milling and milling with metal precision cutter tools

2.2 Grupa poslova / ključni poslovi / aktivnosti (Group of tasks / key tasks / activities)

2.3. Potrebna znanja, vještine i kompetencije (Required knowledge, skills and competence)

Preparation and organisation of work

  • Review the working documentation, determine the working procedure
    • Organize your work
    • Review the operating manual and the technical documentation (work order, techno- logical instructions that determine product types, phase-in time, type of technological process)
  • Preparing the workplace
    • Provides personal hygiene and occupational hygiene, wears a protective suit
    • Preparation of work place and resources (preparation of raw materials, machines, equipment and tools)
    • Checks the preparation of the material in accordance with the work order
    • Provides quantitative and qualitative control of starting materials

Knowledge

  • Recognizes the metal industry as a branch of the economy and metal processing technology
  • List the contents of the technical-technological documentation
  • List the basic rules of organization of work
  • Explain the organization of the workplace
  • Describe the basics of technical drawing
  • Distinguish the types, characteristics and compatibility of materials and the technological properties of raw materials
  • Recognize the basic and auxiliary types of materials and differentiates their application
  • Differentiate types and purpose of basic machine elements
  • Apply measurement and control techniques
  • Analyze all phases of the metal forming process

 

Skills

  • Apply principles of good manufacturing practice
  • Select processing parameters
  • Prepare and use of tools, machines and metalworking equipment

 

Competences

  • Emphasize awareness of the importance of technical maintenance of machinery and equipment
  • Undertake measures for safe operation in accordance with regulations

Operational tasks

  • Tasks on tooltips:
    • Maintain and repairs tools, molds, clamps and guide machines for metalworking
    • Repair damaged tools, stitches, molds, guides and measuring tools and aids
    • Manufacture metal shapes (molds) for shaping plastic, ceramic and composite materials
    • Construct templates, tools and devices for cutting, bending, pulling, extruding, forging, casting and processing of plastics
    • Construct tool parts, with the accuracy of their checking
    • Perform the final processing of the works
    • Set tools to press and produces test samples.
  • Turning
    • Manufacture machine and tool elements such as: shafts, caps, spindles, pins, valves, screws, nuts, rings and the like on lathes.
    • Measure by moving scales, depth gauge, micrometers, comparators, templates, and solid gauges.
  • Milling
    • Mill of objects of different shapes and geometries on clay
    • Measure the depth gauge, micrometer, universal webbing and templates
  • Grinding
    • Grind objects of different shapes and geometries
    • Measure with floating scale, mictometer, universal weighing, comparator and solid measuring.

Knowledge

  • Distinguish between loads, stresses and deformations in machine elements
  • Recognize raw material characteristics
  • Explain material handling procedures: cutting, turning, milling and grinding
  • Explain material properties (eg hardness and heat tolerance)
  • Describe different types and characteristics of metal and alloys
  • Explain the concepts of electrical engineering
  • Explain the types of motion and kinematics of the machine
  • Explain basic characteristics and application of machines, tools, accessories, measuring instruments and protective equipment
  • Describe types and geometrical shapes of tool blade, machining regimen, saw blade section, cooling agent and tool life

 

Skills

  • Read drafts, technical drawings and technical instructions
  • Measure and marks the metal parts that will be cut
  • Measure with measuring and checking instruments for accuracy: by moving scales, depth gauge, micrometers, comparators, templates and solid measurements
  • Use standards and specifications
  • Create elements for machines and tools on machine tools, such as: shafts, caps, spindles, pins, valves, screws, nuts, rings, etc.
  • Glue on a milling machine, making module nuts, grooves of different profiles, gears, spokes and other

 

Competences

  • Rationally uses resources
  • Take responsibility for your work
  • Show willingness to acquire new knowledge and skills
  • Exhibits adaptability to different working conditions
  • Has readiness for team work

Communication, commercial and administrative tasks

  • Communication with associates, superiors and clients (customers, clients)
    • Communicates with associates
    • Communicates with service users
  • Procurement of raw materials and sales of products
    • Give raw materials
    • Calculate the price of the product
    • Sell finished products
  • Completing the working documentation
    • Complete production reports
    • Complete the work diary

Knowledge

  • Describe business communication rules
  • Recognize the importance of teamwork
  • Describe the types and cost structure

 

Skills

  • Apply the standards of consumption of raw materials
  • Use the norms of the time of production
  • Communicate in written and oral form
  • Describe various messages in various situations and for different purposes.
  • Government on the basics of communication in a foreign language
  • Calculate costs and make calculations and bids

 

Competences

  • Positive attitude towards change and innovation

Quality assurance, safety at work, preserving health and the environment

  • Quality control in accordance with standards and norms
  • Check the quality of raw materials and repromateries
  • Control the quality of work at all stages of production
  • Control the quality of finished products
  • Perform the work without endangering personal safety, safety of employees and the environment

Knowledge

  • Understand norms and regulations in the metal industry
  • Understand the basics of metal product quality
  • Differentiate protection measures at work
  • Defines occupational safety and first aid measures
  • Assess the safety of the workplace
  • Describe ways of protecting the environment

 

Skills

  • Undertake measures for safe operation in accordance with occupational safety and environmental regulations
  • Apply rules of operation with harmful and combustible materials
  • Demonstrate first aid

 

Competences

  • Show awareness of the importance of occupational safety measures
  • Take responsibility for your own work
  • Indicates ecological revival
  • Take care of the protection of human health and the environment in accordance with technical, fire protection and other protection measures

2.4 Poželjni stavovi koje se odnose na zanimanje (Desirable attitudes related to the occupation)

It should have a high degree of precision and accountability and readiness to check the qualification / quality of work – attesting.

It effectively utilizes working time, assumes responsibility for its work, expresses a positive attitude towards the importance of technical and functional correctness of equipment and work resources, expresses the ability to teamwork and cooperative. It shows the ability to adapt to different working conditions and finding new situations. It is desirable to have initiativity and independence in work, precision, care and efficiency. Inspired by a positive attitude toward the application of occupational safety measures, fire protection, the importance of preserving the environment, as well as professionally ethical norms and values. It shows the readiness to apply and acquire new knowledge, as well as the application of modern technologies.

3. RELEVANTNOST ZANIMANJA (RELEVANCE OF THE OCCUPATION)

3.1 Potrebe na tržištu rada (Needs at the labour market)

Workers, lathes, gliders and scrapers are employed in factories and private crafts. There is a large demand on the labor market in the BiH.

4. OSIGURANJE KVALITETE (QUALITY ASSURANCE)

4.1 Članovi ekspertne grupe (Expert group members)

  • Sead Pašić, Pedagoška institucija BD, Brčko
  • Zlatko Ibrišimović, Pedagoški zavod TK, Tuzla
  • Marija Naletilić, APOSO, Mostar
  • Slobodan Miličević, SŠ Posušje
  • Slobodan Ivković, Mašinska škola Prijedor
  • Svjetlana Bugarinović, SŠ “Nikola Tesla”, Teslić
  • Radenko Mičić, SŠC Bratunac
  • Zlatomir Filipović, SŠC “Petar P. Njegoš”, Šekovići
  • Ružica Križanac, SŠ Novi Travnik
  • Miloš Jelić, “4.septembar”, Teslić
  • Novica Stijačić, TRB Bratunac

4.2 Predlagatelji (Proponents)

Competent education authorities

4.3 Web-stranica na kojoj je odluka o usvajanju standarda zanimanja objavljena

(Web-page of the decision on adoption of the occupational standard)

www

4.4 Rok do kojeg standard zanimanja treba evaluirati (The deadline by which the OS should be reviewed)

5 years

5. DODATNE INFORMACIJE (ADDITIONAL INFORMATION)

5.1 Specifična zakonska regulativa za zanimanje (Specific regulations for the occupation)

No

5.2 Rizici i radni uvjeti (Risks and working conditions)

Workers, lathes, gliders and grinders work indoors. Oils are often exposed to machines. Most of them are standing and can lift medium and heavy loads. This article is mandatory to observe safety rules and to wear protective equipment, which reduces the risk of injury. Wearing glasses prevents small pieces of material from reaching the worker’s eyes and suits that chemicals – most often cleansing and lubricating agents – hurt his skin.

5.3 Specifični zahtjevi (Specific requirements)

For this interest, it is necessary to have a good vision. The fingers and hands are important. Because of the need to be done quickly, safely, accurately and accurately so as not to cause losses, the candidates require patience and pedantiness in the work and a good ability to concentrate.

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